IMS TECHNOLOGY

FOR CUSTOM POWER MODULES

PRODUCTION LINE & TEST EQUIPMENT

AUREL manufactures all IMS boards in our plant in Italy and performs 100% of AOI test.

Special test like X-ray control can be conducted on samples of each production batch as well as torque strength of power connectors and dielectric breakdown voltage.

Production Line with Vacuum reflow process

Production Line with Vacuum reflow process

Test Station

Test Station

X-Ray

X-Ray

APPLICATIONS

High-efficiency inverter

High-efficiency
inverter

Motor Drivers

Motor
Drivers

Welding Machines

Welding
Machines

High-Power UPS

High-Power UPS

Photovoltaic

Photovoltaic

EV Mobility

EV Mobility

IMS (Insulated Metal Substrate)

High thermal and electrical performances substrates used for Power Electronic Application.

IMS (Insulated Metal Substrate)

Typical IMS stack-up

  1. Top copper thickness from 35 to 500µm and beyond.
  2. Insulation layer – thermal Conductivity up to 15 W/mK – breakdown Voltage up to 13 Kvac.
  3. Baseplate aluminum or copper, thickness from 0.5 to 3.0mm.
IMS (Insulated Metal Substrate)

ASSEMBLY

Components

It is possible to assemble all SMD components, with the following suggestions:

  1. Resistors and Capacitors: all the sizes equal or bigger than 0402.
  2. Transistors, Mosfets, diodes: SOT 23, SOT 89, ecc.
  3. Integrated circuits and SMD connectors: with leads pitch equal or bigger than 1,27 mm.

Custom connections

AUREL can design and manufacture custom power connectors based on specific requirements of space and currents.
AUREL guarantees a break torque up to 14 Nm for power towers.

VOIDS

Thanks to our productions line with vacuum reflow oven we can keep control of voids below components being lower than 3%.

Voids

WIRE BONDING DIE ATTACH

Wire Bonding die Attach

Wire bonding is particularly useful in the design of packages with Chip-On-Board (COB) architecture.
This technique uses the surface mount and interconnect capability of IMS in a highly efficient thermal design.

SiC mosfets on top of IMS board

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